{"id":27777,"date":"2023-05-10T14:38:11","date_gmt":"2023-05-10T12:38:11","guid":{"rendered":"https:\/\/www.belotti.com\/a-new-bead-configuration-extends-the-range-of-the-hybrid-machines\/"},"modified":"2026-01-21T10:09:42","modified_gmt":"2026-01-21T09:09:42","slug":"bead-eine-neue-konfiguration-zur-erweiterung-der-palette-hybrider-bearbeitungszentren-fuer-3d-druck-und-fraesen","status":"publish","type":"post","link":"https:\/\/www.belotti.com\/de\/bead-eine-neue-konfiguration-zur-erweiterung-der-palette-hybrider-bearbeitungszentren-fuer-3d-druck-und-fraesen\/","title":{"rendered":"BEAD: eine neue Konfiguration zur Erweiterung der Palette hybrider Bearbeitungszentren f\u00fcr 3D-Druck und Fr\u00e4sen"},"content":{"rendered":"<h3><strong>Das hybride Bearbeitungszentrum Belotti BEAD f\u00fcr 3D-Druck <\/strong>(gro\u00dfformatige additive Fertigung) <strong>und CNC-Fr\u00e4sen<\/strong> ist das Ergebnis einer strategischen Partnerschaft zwischen Belotti SpA und dem Unternehmen CEAD, die 2020 mit dem Ziel gestartet wurde, die Kompetenzen der additiven und subtraktiven Fertigung von thermoplastischen Materialien in einer einzigen technologischen L\u00f6sung zu integrieren.<\/h3>\n<p><strong>Die BEAD-Technologie nutzt das Beste aus beiden Prozessen<\/strong>, indem sie in einem einzigen System die Geschwindigkeit und das kreative Potenzial des 3D-Drucks mit der Pr\u00e4zision und Zuverl\u00e4ssigkeit eines numerisch gesteuerten Bearbeitungszentrums kombiniert.<\/p>\n<p><strong>Durch die Integration eines CEAD-Extruders<\/strong> f\u00fcr die additive Fertigung (mit variabler Gr\u00f6\u00dfe und F\u00f6rderleistung) <strong>in ein 5-Achs-CNC-Bearbeitungszentrum von Belotti<\/strong> erm\u00f6glicht BEAD die Herstellung von ausreichend \u00fcberdimensionierten Teilen, die anschlie\u00dfend auf die geforderten Toleranzen nachbearbeitet werden k\u00f6nnen \u2013 mit k\u00fcrzeren Bearbeitungszeiten und geringerem Rohstoffverbrauch im Vergleich zu traditionellen Methoden.<\/p>\n<p>Mehrere Zentren wurden bereits bei <strong>Kunden in Europa<\/strong> installiert, entweder als Neulieferungen oder als Retrofit-L\u00f6sungen auf bereits bestehenden Belotti-CNC-Zentren, w\u00e4hrend neue Anwendungen und Studienprojekte kontinuierlich im Showroom in Suisio (HQ) getestet werden, wo die BEAD-Technologie in Betrieb ist.<\/p>\n<p><strong>BEAD machine exploits the best of both worlds<\/strong>, combining the speed and creative potential of 3D printing with the precision and reliability of a CNC center in a single system.<\/p>\n<p><strong>Through an easy, complete integration of a CEAD extruder<\/strong> for LSAM (of variable dimensions and output) in a <strong>Belotti 5-axis CNC machining center<\/strong>, BEAD allows the production of parts that are sufficiently oversized to be finished to the required tolerances with times and raw materials consumption lower than traditional methods.<\/p>\n<p>Some units have been already supplied to and installed at <strong>European customers<\/strong> as <strong>new machines<\/strong> or as <strong>retrofits<\/strong> on existing Belotti CNC centers, while <strong>new applications and pilot projects<\/strong> are constantly tested at Belotti HQs\u2019 showroom in Italy, where the BEAD machine is in operation.<\/p>\n<p style=\"text-align: center;\"><iframe title=\"YouTube video player\" src=\"https:\/\/www.youtube.com\/embed\/ii_tTYgKQWo\" width=\"560\" height=\"315\" frameborder=\"0\" allowfullscreen=\"allowfullscreen\"><span data-mce-type=\"bookmark\" style=\"display: inline-block; width: 0px; overflow: hidden; line-height: 0;\" class=\"mce_SELRES_start\">\ufeff<\/span><span data-mce-type=\"bookmark\" style=\"display: inline-block; width: 0px; overflow: hidden; line-height: 0;\" class=\"mce_SELRES_start\">\ufeff<\/span><\/iframe><\/p>\n<p>&nbsp;<\/p>\n<h2><strong>Die neue Konfiguration<\/strong><\/h2>\n<p><strong>DAS HYBRIDE BEARBEITUNGSZENTRUM \u201eBEAD\u201c AUSGESTATTET MIT DEM NEUEN EXTRUDER S25<\/strong><\/p>\n<p>BEAD ist eine L\u00f6sung, die in zahlreichen Konfigurationen realisierbar ist \u2013 mit unterschiedlichen Arbeitsbereichsgr\u00f6\u00dfen, Extrusionsleistungen und Druckorientierungen.<\/p>\n<p><strong>BEAD in seiner neuesten technischen Konfiguration wurde auf der Messe JEC World 2023 durch t\u00e4gliche LIVE-DEMONSTRATIONEN vorgestellt<\/strong>, die seine Eigenschaften und Anwendungspotenziale hervorhoben.<\/p>\n<p>Das neue BEAD-Modell entstand durch die Integration des Extruders S25, der j\u00fcngsten Entwicklung von CEAD, in ein CNC-Bearbeitungszentrum Belotti FLU 2617. Der Extruder S25 ist mit einer Schnecke gleichen Durchmessers wie das Modell E25 ausgestattet, jedoch gr\u00f6\u00dfer, leistungsst\u00e4rker und effizienter als sein kleinerer Bruder. <strong>Die Extrusionsleistung betr\u00e4gt 25 kg\/Stunde<\/strong> und garantiert eine gr\u00f6\u00dfere Menge extrudierten Materials, um h\u00f6here Produktionsanforderungen oder die Herstellung gr\u00f6\u00dferer Komponenten zu erf\u00fcllen.<\/p>\n<p>Die auf der Messe JEC World 2023 in Paris vorgestellte Maschine wurde mit freundlicher Genehmigung der <a href=\"https:\/\/www.durotherm.de\/\" target=\"_blank\"><strong>DUROtherm Group<\/strong><\/a> ausgestellt \u2013 ein deutsches Unternehmen, das auf die Entwicklung und Herstellung von Vakuumformteilen sowie expandierten PU- und RRIM-Kunststoffteilen spezialisiert ist und k\u00fcrzlich die BEAD-Technologie in der neuen Konfiguration erworben hat.<\/p>\n<h5>Hauptvorteile:<\/h5>\n<ul>\n<li><strong>H\u00f6here Leistung:<\/strong> Der Extruder S25 produziert Druckschichten mit denselben Abmessungen wie das Modell E25, erm\u00f6glicht jedoch das Drucken entlang breiterer Bahnen (= gr\u00f6\u00dfere Teile) und gleichzeitig mit leistungsf\u00e4higeren Materialien (die normalerweise die Bahnl\u00e4ngen beim Einsatz des Modells E25 einschr\u00e4nken).<\/li>\n<li><strong>Kompakte Abmessungen:<\/strong> Das neue Modell bietet die M\u00f6glichkeit, w\u00e4hrend des Druckprogramms mit verschiedenen Winkeln zu drucken und dabei die 5 Achsen der Maschine zu nutzen (mit gr\u00f6\u00dferen Extrudern hingegen nicht m\u00f6glich).<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-12783 size-large\" src=\"https:\/\/www.belotti.com\/wp-content\/uploads\/2023\/05\/2_BEAD-912x1024.jpg\" alt=\"\" width=\"640\" height=\"719\" srcset=\"https:\/\/www.belotti.com\/wp-content\/uploads\/2023\/05\/2_BEAD-912x1024.jpg 912w, https:\/\/www.belotti.com\/wp-content\/uploads\/2023\/05\/2_BEAD-267x300.jpg 267w, https:\/\/www.belotti.com\/wp-content\/uploads\/2023\/05\/2_BEAD-768x862.jpg 768w, https:\/\/www.belotti.com\/wp-content\/uploads\/2023\/05\/2_BEAD-1368x1536.jpg 1368w, https:\/\/www.belotti.com\/wp-content\/uploads\/2023\/05\/2_BEAD-1824x2048.jpg 1824w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><\/p>\n<p style=\"text-align: center;\"><em>Die hybride Belotti-BEAD-Technologie w\u00e4hrend des 3D-Druckprozesses einer Form f\u00fcr die Luft- und Raumfahrtindustrie. Extruder CEAD S25; Material Airtech \u201eDAHLTRAM\u00ae C250 CF\u201c (Polycarbonat mit 20 % Kohlenstofffaser f\u00fcr Autoklavenzyklen bis 130 \u00b0C).<\/em><\/p>\n<p><strong>DIE FR\u00c4SPROZESSE MIT DEM CNC-BEARBEITUNGSZENTRUM BELOTTI FLU 2617<\/strong><\/p>\n<p>Die CNC-Bearbeitungszentren Belotti FLU sind ideal f\u00fcr das <a href=\"https:\/\/www.belotti.com\/de\/frasmaschinen\/cnc-maschine-flu-serie\/\" >5-Achs-Hochgeschwindigkeitsfr\u00e4sen<\/a> von Harzmodellen, Aluminiumformen und f\u00fcr das Bes\u00e4umen von Verbundwerkstoffen. Diese Serie verf\u00fcgt \u00fcber eine robuste monolithische oder doppels\u00e4ulige Struktur, die speziell entwickelt wurde, um Vibrationen zu d\u00e4mpfen und maximale Steifigkeit sowie vollst\u00e4ndige Stabilit\u00e4t bei gro\u00dfvolumigen Bearbeitungen zu gew\u00e4hrleisten.<\/p>\n<p>Die Hochgeschwindigkeitsbearbeitung erm\u00f6glicht eine deutliche Reduzierung der Zykluszeiten, w\u00e4hrend die einarmigen Bearbeitungseinheiten die Fr\u00e4spr\u00e4zision verbessern und hochwertige Oberfl\u00e4chen garantieren.<\/p>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-12786 size-large\" src=\"https:\/\/www.belotti.com\/wp-content\/uploads\/2023\/05\/PDF-N.-2_032-stampo-aerospace-sandvik-B-72-1024x768.jpg\" alt=\"\" width=\"640\" height=\"480\" srcset=\"https:\/\/www.belotti.com\/wp-content\/uploads\/2023\/05\/PDF-N.-2_032-stampo-aerospace-sandvik-B-72-1024x768.jpg 1024w, https:\/\/www.belotti.com\/wp-content\/uploads\/2023\/05\/PDF-N.-2_032-stampo-aerospace-sandvik-B-72-300x225.jpg 300w, https:\/\/www.belotti.com\/wp-content\/uploads\/2023\/05\/PDF-N.-2_032-stampo-aerospace-sandvik-B-72-768x576.jpg 768w, https:\/\/www.belotti.com\/wp-content\/uploads\/2023\/05\/PDF-N.-2_032-stampo-aerospace-sandvik-B-72-1536x1152.jpg 1536w, https:\/\/www.belotti.com\/wp-content\/uploads\/2023\/05\/PDF-N.-2_032-stampo-aerospace-sandvik-B-72-2048x1536.jpg 2048w, https:\/\/www.belotti.com\/wp-content\/uploads\/2023\/05\/PDF-N.-2_032-stampo-aerospace-sandvik-B-72-385x289.jpg 385w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><\/p>\n<p style=\"text-align: center;\"><em>Fr\u00e4sbearbeitungen an einer Form f\u00fcr die Luft- und Raumfahrtindustrie, hergestellt mit der Belotti-BEAD-Technologie.<br \/>\nMaterial Airtech \u201eDAHLTRAM\u00ae C250 CF\u201c (Polycarbonat mit 20 % Kohlenstofffaser f\u00fcr Autoklavenzyklen bis 130 \u00b0C). Werkzeuge Sandvik Coromant.<br \/>\n<\/em><\/p>\n<p>&nbsp;<\/p>\n<p><strong>DIE CEAD-EXTRUDER IN DEN CNC-BEARBEITUNGSZENTREN VON BELOTTI<\/strong><\/p>\n<p><strong>Alle <\/strong><a href=\"https:\/\/ceadgroup.com\/\" target=\"_blank\"><strong>CEAD<\/strong><\/a><strong>\u00a0-Extruder k\u00f6nnen in Belotti-CNC-Zentren integriert werden, um <\/strong><a href=\"https:\/\/www.belotti.com\/de\/bead-bearbeitungszentrum-cnc-druck-3d-und-frasprozess\/\" ><strong>diese in hybride Technologien f\u00fcr gro\u00dfformatige additive Fertigung zu verwandeln<\/strong><\/a>. Die verschiedenen Modelle bieten unterschiedliche Gr\u00f6\u00dfen und Druckorientierungen. Eine der Hauptmerkmale ist die 45-Grad-Ausrichtung, die es erm\u00f6glicht, auch vollst\u00e4ndig geschlossene Formen ohne St\u00fctzstrukturen f\u00fcr Hinterschneidungen zu drucken \u2013 wodurch die Druckzeiten reduziert und die Haftung zwischen den Schichten verbessert werden sowie die mechanischen und thermischen Eigenschaften des Materials je nach Bedarf angepasst werden k\u00f6nnen.<\/p>\n<p>Es stehen D\u00fcsen in verschiedenen Gr\u00f6\u00dfen und Designs zur Verf\u00fcgung, um die Schichtgr\u00f6\u00dfe beim Drucken zu variieren. Die Extrusionstemperatur erreicht bis zu 400 \u00b0C, um eine breite Vielfalt von Materialien verarbeiten zu k\u00f6nnen.<\/p>\n<p>&nbsp;<\/p>\n<p><strong>MATERIALIEN<\/strong><\/p>\n<p><strong>Die hybride BEAD-Technologie kann nahezu alle faserverst\u00e4rkten thermoplastischen Materialien drucken<\/strong>, indem sie die f\u00fcnf Achsen des Bearbeitungszentrums nutzt und mit verschiedenen Winkeln druckt, um die mechanischen und thermischen Eigenschaften der hergestellten Teile zu optimieren.<\/p>\n<p><strong>BEAD verwendet Verbundwerkstoffe in Pelletform, bestehend aus einer thermoplastischen Polymermatrix und verschiedenen Fasern als Verst\u00e4rkung<\/strong> \u2013 von Glas \u00fcber Kohlenstoff bis hin zu Naturfasern.<\/p>\n<p>Die verwendbaren Polymermaterialien reichen von Standardkunststoffen (PP, PETG) bis hin zu Hochleistungspolymeren (PESU, PEEK). Im Gegensatz zu duroplastischen Polymeren erm\u00f6glicht die thermoplastische Natur der Matrix deren R\u00fcckgewinnung und Wiederverwendung, <strong>wodurch der Produktionsprozess noch nachhaltiger und umweltfreundlicher wird<\/strong>.<\/p>\n<p>&nbsp;<\/p>\n<p style=\"text-align: center;\">F\u00fcr weitere Informationen oder zur Einreichung eines Projekts laden wir Sie ein, <strong>uns unter <a href=\"mailto:sales@belotti.com\">sales@belotti.com<\/a> zu kontaktieren<\/strong>.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Das hybride Bearbeitungszentrum Belotti BEAD f\u00fcr 3D-Druck (gro\u00dfformatige additive Fertigung) und CNC-Fr\u00e4sen ist das Ergebnis einer strategischen Partnerschaft&#8230;<\/p>\n","protected":false},"author":3,"featured_media":12778,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[6,1810,1822],"tags":[611,616,618,619,1916,1917,1918],"class_list":["post-27777","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-nachrichtenredaktion","category-archiv-de","category-2023-de-nach","tag-lsam-de","tag-additive-manufacturing-de","tag-3d-printing-en-de","tag-bead-en-de","tag-belotti-hybrid-machine","tag-cnc-milling","tag-subtractive-manufacturing"],"acf":{"photo_gallery":{"galleria":[[{"id":12781,"title":"4_IMG_4599","caption":"","full_image_url":"https:\/\/www.belotti.com\/wp-content\/uploads\/2023\/05\/4_IMG_4599-scaled.jpg","thumbnail_image_url":"https:\/\/www.belotti.com\/wp-content\/uploads\/2023\/05\/4_IMG_4599-150x150.jpg","large_srcset":"https:\/\/www.belotti.com\/wp-content\/uploads\/2023\/05\/4_IMG_4599-1024x768.jpg 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