{"id":27933,"date":"2022-02-17T09:46:25","date_gmt":"2022-02-17T08:46:25","guid":{"rendered":"https:\/\/www.belotti.com\/bead-the-all-in-one-solution-for-additive-manufacturing-and-cnc-machining\/"},"modified":"2026-01-21T12:00:03","modified_gmt":"2026-01-21T11:00:03","slug":"bead-la-solution-belotti-pour-lintegration-de-ladditive-manufacturing-et-de-lusinage-cnc","status":"publish","type":"post","link":"https:\/\/www.belotti.com\/fr\/bead-la-solution-belotti-pour-lintegration-de-ladditive-manufacturing-et-de-lusinage-cnc\/","title":{"rendered":"BEAD : la solution Belotti pour l\u2019int\u00e9gration de l\u2019Additive Manufacturing et de l\u2019usinage CNC"},"content":{"rendered":"<p>L\u2019Additive Manufacturing et les avantages implicites de cette technologie offrent \u00e0 de nombreux entrepreneurs un large \u00e9ventail de possibilit\u00e9s technologiques : les r\u00e9alisations obtenues gr\u00e2ce \u00e0 la fabrication additive et \u00e0 l\u2019impression 3D sont aujourd\u2019hui d\u2019une qualit\u00e9 tr\u00e8s \u00e9lev\u00e9e et ne sont donc plus utilis\u00e9es uniquement comme prototypes, mais \u00e9galement comme composants structurels dot\u00e9s de performances m\u00e9caniques et physiques \u00e9lev\u00e9es, garanties par les mat\u00e9riaux m\u00eames avec lesquels ils sont r\u00e9alis\u00e9s.<\/p>\n<p>Dans le domaine industriel, l\u2019Additive Manufacturing est souvent utilis\u00e9 comme premier processus dans la production d\u2019\u00e9l\u00e9ments de grand format qui, par la suite, n\u00e9cessitent une op\u00e9ration d\u2019usinage par enl\u00e8vement de mati\u00e8re afin d\u2019obtenir des finitions et des tol\u00e9rances de haute qualit\u00e9. D\u2019o\u00f9 la n\u00e9cessit\u00e9 d\u2019int\u00e9grer les deux processus de production dans une seule machine capable d\u2019offrir aux entreprises les avantages implicites des deux technologies : la production additive et la production soustractive.<\/p>\n<p>BEAD est la r\u00e9ponse \u00e0 ce besoin : une machine hybride n\u00e9e de la synergie entre Belotti et CEAD, une entreprise sp\u00e9cialis\u00e9e dans le d\u00e9veloppement de solutions innovantes pour l\u2019impression 3D de grandes dimensions en mat\u00e9riau composite.<\/p>\n<p>BEAD combine en un seul syst\u00e8me la vitesse et le potentiel cr\u00e9atif des processus de production additive des technologies d\u2019impression 3D avec la pr\u00e9cision et la fiabilit\u00e9 d\u2019un centre d\u2019usinage CNC Belotti. Gr\u00e2ce \u00e0 l\u2019int\u00e9gration d\u2019une extrudeuse CEAD pour la production additive (de dimensions et capacit\u00e9s variables) dans un centre d\u2019usinage CNC Belotti \u00e0 5 axes, BEAD permet de produire des pi\u00e8ces suffisamment surdimensionn\u00e9es pour \u00eatre ensuite finies aux tol\u00e9rances requises, avec des temps et une consommation de mati\u00e8re premi\u00e8re inf\u00e9rieurs aux m\u00e9thodes traditionnelles.<\/p>\n<h2><strong>La production additive rencontre l\u2019usinage \u00e0 commande num\u00e9rique : de nouveaux horizons productifs n\u00e9cessitent de nouvelles technologies<\/strong><\/h2>\n<p>En tant que technologie de production, l\u2019impression 3D ou impression additive conna\u00eet une utilisation de plus en plus large : par rapport aux technologies de production traditionnelles, elle permet en effet de produire plus rapidement, d\u2019offrir une plus grande libert\u00e9 de conception et de r\u00e9duire consid\u00e9rablement les co\u00fbts.<\/p>\n<p>La machine BEAD s\u2019inscrit dans ce contexte, rendant possible l\u2019impression 3D de grandes pi\u00e8ces en mat\u00e9riaux thermoplastiques renforc\u00e9s de fibres. En int\u00e9grant la flexibilit\u00e9 et la rapidit\u00e9 des technologies de production additive avec la pr\u00e9cision d\u2019un usinage de fraisage \u00e0 commande num\u00e9rique, <strong>BEAD offre aux entreprises une solution technologique innovante, flexible et personnalisable<\/strong>.<\/p>\n<p>\u00c0 elle seule, la production additive \u00e0 grande \u00e9chelle ne peut fournir la finition et les tol\u00e9rances garanties par les op\u00e9rations d\u2019enl\u00e8vement de mati\u00e8re. D\u2019autre part, le processus de fraisage g\u00e9n\u00e8re une grande quantit\u00e9 de d\u00e9chets qui doivent \u00eatre \u00e9limin\u00e9s et qui, au final, impactent l\u2019\u00e9conomie de la production.<\/p>\n<p>La combinaison de la production additive et soustractive offre donc le meilleur des deux mondes : la production additive permet de r\u00e9duire consid\u00e9rablement les temps de travail par rapport aux processus de fraisage, tandis que ces derniers assurent pr\u00e9cision et r\u00e9p\u00e9tabilit\u00e9.<\/p>\n<h2><strong>Les avantages respectifs des deux technologies<\/strong><\/h2>\n<p>En r\u00e9sum\u00e9, nous pouvons comparer les avantages apport\u00e9s par les deux technologies :<\/p>\n<ul>\n<li>Impression 3D<\/li>\n<li>Libert\u00e9 de conception<\/li>\n<li>Forme quasi finie<\/li>\n<li>Automatisation<\/li>\n<li>Mat\u00e9riaux recyclables<\/li>\n<\/ul>\n<p>Fraisage CNC<\/p>\n<ul>\n<li>Surface lisse<\/li>\n<li>Tol\u00e9rances<\/li>\n<li>Automatisation<\/li>\n<li>Pr\u00e9cision<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<p><strong>BEAD<\/strong> r\u00e9unit en elle tous ces avantages et <strong>peut \u00eatre configur\u00e9e en diff\u00e9rents mod\u00e8les selon les volumes d\u2019impression, le d\u00e9bit d\u2019extrusion et les orientations d\u2019impression requises<\/strong>.<\/p>\n<h2><strong>Les secteurs d\u2019application de l\u2019Additive Manufacturing<\/strong><\/h2>\n<p>Les secteurs qui ont servi de moteur au d\u00e9veloppement des technologies d\u2019impression 3D sont l\u2019automobile et l\u2019a\u00e9ronautique. Des secteurs avec lesquels Belotti collabore depuis ses d\u00e9buts et qui reconnaissent \u00e0 Belotti une indiscutable primaut\u00e9 technologique. Les applications des processus de production additive \u00e9largissent consid\u00e9rablement les sc\u00e9narios d\u2019utilisation, et le choix de Belotti d\u2019int\u00e9grer la production additive dans son offre va pr\u00e9cis\u00e9ment dans cette direction.<\/p>\n<p>Les potentialit\u00e9s applicatives de cette technologie sont infinies : les premiers secteurs concern\u00e9s sont l\u2019automobile, l\u2019a\u00e9rospatial, le nautisme et le design, pour lesquels ont \u00e9t\u00e9 r\u00e9alis\u00e9s des moules, mod\u00e8les, outillages et pi\u00e8ces finies.<\/p>\n<h2><strong>Caract\u00e9ristiques techniques de BEAD et principaux avantages<\/strong><\/h2>\n<p>BEAD est une solution technologique qui pr\u00e9sente les caract\u00e9ristiques suivantes :<\/p>\n<ul>\n<li>Int\u00e9gration des processus de production additive et soustractive dans une seule solution hybride<\/li>\n<li>Impression 5 axes de g\u00e9om\u00e9tries complexes<\/li>\n<li>Orientation de l\u2019extrudeuse \u00e0 45\u00b0<\/li>\n<li>D\u00e9bit d\u2019extrusion de 12 kg\/h \u00e0 80 kg\/h pour r\u00e9pondre aux diff\u00e9rents besoins industriels et volumes d\u2019impression<\/li>\n<li>Temp\u00e9rature maximale d\u2019extrusion jusqu\u2019\u00e0 400\u00b0C pour imprimer des mat\u00e9riaux haute performance<\/li>\n<li>\u00c9lectrobroche de 15 \u00e0 42 kW<\/li>\n<li>Pr\u00e9cision de fraisage jusqu\u2019\u00e0 0,01 mm\/m (lin\u00e9aire) et +\/- 12 arcsec (rotationnel)<\/li>\n<li>Changeur d\u2019outils de 8 \u00e0 60 positions pour les op\u00e9rations de fraisage<\/li>\n<\/ul>\n<p>Avantages :<\/p>\n<ul>\n<li>\u00c9limination du travail manuel pour un <strong>processus plus automatis\u00e9<\/strong> : de la g\u00e9om\u00e9trie CAD \u00e0 la production du moule sans r\u00e9alisation d\u2019un mod\u00e8le<\/li>\n<li><strong>Investissement r\u00e9duit<\/strong><\/li>\n<li><strong>Optimisation de l\u2019espace<\/strong> par rapport aux technologies s\u00e9par\u00e9es<\/li>\n<li><strong>D\u00e9lais de livraison plus courts<\/strong> et <strong>co\u00fbts de production r\u00e9duits<\/strong><\/li>\n<li><strong>Moins de mat\u00e9riau utilis\u00e9<\/strong> et moins de d\u00e9chets pour une production plus efficace<\/li>\n<\/ul>\n<p><strong>Plus grande durabilit\u00e9<\/strong> gr\u00e2ce \u00e0 l\u2019utilisation de <strong>mat\u00e9riaux r\u00e9utilisables et recyclables<\/strong><\/p>\n<h2><img decoding=\"async\" class=\"aligncenter wp-image-7319 size-full\" src=\"https:\/\/www.belotti.com\/wp-content\/uploads\/2022\/02\/belotti-bead-the-3d-printing-and-milling-machine-gallery7.jpg\" alt=\"belotti-bead-the-3d-printing-and-milling-machine-gallery\" width=\"1280\" height=\"665\" srcset=\"https:\/\/www.belotti.com\/wp-content\/uploads\/2022\/02\/belotti-bead-the-3d-printing-and-milling-machine-gallery7.jpg 1280w, https:\/\/www.belotti.com\/wp-content\/uploads\/2022\/02\/belotti-bead-the-3d-printing-and-milling-machine-gallery7-600x312.jpg 600w, https:\/\/www.belotti.com\/wp-content\/uploads\/2022\/02\/belotti-bead-the-3d-printing-and-milling-machine-gallery7-300x156.jpg 300w, https:\/\/www.belotti.com\/wp-content\/uploads\/2022\/02\/belotti-bead-the-3d-printing-and-milling-machine-gallery7-768x399.jpg 768w, https:\/\/www.belotti.com\/wp-content\/uploads\/2022\/02\/belotti-bead-the-3d-printing-and-milling-machine-gallery7-1024x532.jpg 1024w\" sizes=\"(max-width: 1280px) 100vw, 1280px\" \/><\/h2>\n<h2><strong>L\u2019orientation \u00e0 45 degr\u00e9s de l\u2019extrudeuse<\/strong><\/h2>\n<p>BEAD se distingue des autres solutions pr\u00e9sentes sur le march\u00e9 des technologies d\u2019impression 3D car elle permet de choisir entre diff\u00e9rentes orientations d\u2019impression. Outre l\u2019impression traditionnelle \u00e0 90\u00b0, BEAD permet d\u2019orienter l\u2019extrudeur \u00e0 45\u00b0, ce qui permet d\u2019imprimer \u00e9galement des formes compl\u00e8tement ferm\u00e9es sans supports, de r\u00e9duire les temps d\u2019impression et d\u2019am\u00e9liorer l\u2019adh\u00e9sion des couches, en optimisant les propri\u00e9t\u00e9s m\u00e9caniques et thermiques du mat\u00e9riau.<\/p>\n<p>Gr\u00e2ce \u00e0 cet avantage technologique particulier :<\/p>\n<ul>\n<li>Moins de mat\u00e9riau est utilis\u00e9 : aucun support pour les contre\u2011d\u00e9pouilles<\/li>\n<li>Moins de temps est n\u00e9cessaire : meilleure adh\u00e9sion entre les couches<\/li>\n<li>Des formes compl\u00e8tement ferm\u00e9es peuvent \u00eatre obtenues<\/li>\n<\/ul>\n<h2><strong>Les mat\u00e9riaux usinables <\/strong><\/h2>\n<p>La solution BEAD est capable d\u2019imprimer et d\u2019usiner des <strong>mat\u00e9riaux thermoplastiques renforc\u00e9s de fibres de diff\u00e9rents types<\/strong> (verre, carbone, fibres naturelles) et peut donc \u00eatre utilis\u00e9e pour la r\u00e9alisation de pi\u00e8ces structurelles, m\u00eame de grandes dimensions, ensuite finies gr\u00e2ce \u00e0 l\u2019usinage CNC. BEAD traite des granul\u00e9s de diff\u00e9rents <strong>polym\u00e8res thermoplastiques<\/strong> : du simple PP, PETG jusqu\u2019aux polym\u00e8res haute performance tels que PESU, PEEK. Contrairement aux plastiques thermodurcissables, les thermoplastiques sont <strong>recyclables<\/strong> et <strong>r\u00e9utilisables<\/strong>, rendant le processus plus durable et moins impactant pour l\u2019environnement.<\/p>\n<h2><strong>Les raisons du succ\u00e8s de l\u2019Additive Manufacturing<\/strong><\/h2>\n<p>Les principales raisons qui poussent les industries \u00e0 se tourner vers l\u2019Additive Manufacturing sont li\u00e9es aux facteurs suivants :<\/p>\n<ol>\n<li>La mise \u00e0 jour de leurs \u00e9quipements de production gr\u00e2ce \u00e0 l\u2019exploration de technologies \u00e9mergentes ;<\/li>\n<li>La recherche constante d\u2019un mode de production plus efficace ;<\/li>\n<li>La r\u00e9duction des d\u00e9lais de sortie des activit\u00e9s de recherche et d\u00e9veloppement ;<\/li>\n<li>L\u2019augmentation de la flexibilit\u00e9 productive.<\/li>\n<\/ol>\n<p>L\u2019int\u00e9gration de la production additive avec l\u2019usinage de fraisage \u00e0 commande num\u00e9rique r\u00e9pond encore plus pr\u00e9cis\u00e9ment \u00e0 ces exigences. Aux avantages offerts par les technologies d\u2019impression 3D s\u2019ajoutent ceux de l\u2019usinage par enl\u00e8vement de mati\u00e8re : pr\u00e9cision, r\u00e9p\u00e9tabilit\u00e9, rapidit\u00e9 d\u2019ex\u00e9cution. En r\u00e9unissant dans une seule technologie la production additive et soustractive, on d\u00e9passe le cadre strict du prototypage pour entrer dans le monde de la production industrielle en s\u00e9rie \u00e0 grande \u00e9chelle.<\/p>\n<p><iframe title=\"Belotti  BEAD is the 3d printing and milling machine for additive and subtractive manufacturing\" width=\"640\" height=\"360\" src=\"https:\/\/www.youtube.com\/embed\/W1YNsujSQao?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/p>\n","protected":false},"excerpt":{"rendered":"<p>L\u2019Additive Manufacturing et les avantages implicites de cette technologie offrent \u00e0 de nombreux entrepreneurs un large \u00e9ventail de&#8230;<\/p>\n","protected":false},"author":1,"featured_media":27934,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[2,1811,1824],"tags":[],"class_list":["post-27933","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-salle-de-presse","category-archive","category-2022-fr-salle"],"acf":{"photo_gallery":{"galleria":[[{"id":27948,"title":"belotti-bead-the-3d-printing-and-milling-machine-gallery9","caption":"","full_image_url":"https:\/\/www.belotti.com\/wp-content\/uploads\/2022\/02\/belotti-bead-the-3d-printing-and-milling-machine-gallery9.jpg","thumbnail_image_url":"https:\/\/www.belotti.com\/wp-content\/uploads\/2022\/02\/belotti-bead-the-3d-printing-and-milling-machine-gallery9-150x150.jpg","large_srcset":"https:\/\/www.belotti.com\/wp-content\/uploads\/2022\/02\/belotti-bead-the-3d-printing-and-milling-machine-gallery9-1024x532.jpg 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